(1) Based on the maximum power load of the feed mill and the variability and relative independence of the power loads across different workshops, the number and capacity of transformers should be carefully planned. For feed enterprises experiencing significant seasonal fluctuations, installing two transformers can be beneficial during the off-season, while additional units or larger capacities can be added during peak times. This approach helps to significantly reduce basic electricity costs and minimize transformer losses.
(2) Reactive power compensation equipment should be designed and utilized effectively to avoid unnecessary charges from the power supply bureau and prevent overcompensation.
(3) Variable frequency drives (VFDs) should be employed for equipment requiring multiple operational speeds to optimize energy efficiency and reduce wear.
(4) Positioning transformers closer to the power center can help decrease line losses and reduce wiring investments, contributing to more efficient energy distribution.
(5) Lighting designs should incorporate appropriate brightness levels and energy-efficient lamps to enhance productivity while minimizing energy consumption.
(6) Implementing an automated control system can lower operational costs and improve reliability compared to manual controls, ensuring consistent performance.
(7) Minimizing the horizontal conveying distances of materials and utilizing gravity flow whenever possible can significantly reduce reliance on power-driven equipment.
(8) Energy-efficient machinery should be prioritized in design choices. For instance, belt conveyors consume less energy than scraper conveyors or screw conveyors in horizontal transport, while bucket elevators are the most energy-efficient option in vertical transport. Similarly, modern hammer mills and micro pulverizers offer better energy efficiency compared to older models, and new blade mixers consume less power than traditional designs. Granulators equipped with new conditioning systems are more energy-efficient, and counter-current coolers use less electricity than concurrent coolers. Wet-extrusion extruders also exhibit lower energy consumption.
(9) A well-thought-out process layout, including optimized auxiliary equipment configurations, ensures both high production efficiency and reduced energy usage. For example, designing effective dust collection systems for grinding operations and incorporating temperature regulation dampers in pelletizing systems can maintain consistent performance. Matching the outputs of various machines and coordinating different stages of production ensures smooth operations.
(10) Steam production systems should be scientifically designed to maximize efficiency. Determining the optimal steam volume needed and selecting appropriate boilers and fuels based on regional conditions are critical steps. Additionally, optimizing steam pipelines, using high-performance control instruments, and insulating steam lines can reduce heat losses. Reusing condensate and capturing waste heat from flue gases further enhances sustainability. Placing the boiler room near major steam-consuming equipment minimizes piping lengths and improves overall efficiency.
(11) Compressed air systems should also be designed thoughtfully, taking into account the required volume and pressure levels. Selecting top-tier compressed air equipment and accurately sizing pipelines contribute to system reliability and energy savings.
By integrating these strategies, feed manufacturers can achieve substantial energy savings while maintaining operational excellence.
product
- Elevator Gearless Traction Machine Diana series
- Elevator gearless traction machine Diana4 series
- Elevator gearless traction machine MINI series
- Elevator gearless traction machine MINI 3 series
- Elevator gearless traction machine WTYF 250 series
- Elevator gearless traction machine WTYF 328 series
Specifications
Small size, energy-saving, less maintenance, low noise
Suite for all kinds of lift/elevator
Roller Guide Shoe, Sliding Guide Shoe, Elevator Guide Shoes, Elevator Roller Guides
Ningbo Xinda Elevator Traction Technology Co., Ltd. , https://www.xinda-elevator.com