How to correctly and reasonably use CNC machine tools

1. How to use CNC machine tools CNC machine tools are the products of comprehensive application of computer, automatic control, automatic detection and precision machinery and other high-tech products. They are typical electromechanical integration processing equipment with high technology intensity and high degree of automation. Compared with ordinary machine tools, its advantages are obvious. Not only the parts have high processing precision, product quality is stable, and the degree of automation is extremely high. It can reduce the manual labor intensity of workers and greatly increase production efficiency. It is particularly worth mentioning that CNC machine tools can complete parts machining of complex curved surfaces that are difficult or impossible to machine on general machine tools. Therefore, the role of CNC machine tools in machine manufacturing is becoming increasingly important. However, we must clearly understand that whether we can achieve the above-mentioned advantages of CNC machine tools, but also depends on whether the operator can properly and correctly use in production. From the perspective of the operator to talk about the use of CNC machine tools should pay attention to matters in order to ensure the superiority of CNC machine tools to give full play.

2. Increase the operating rate of the machine tool as much as possible. After the CNC machine tool is purchased, if it's operating rate is not high, this will not only make the user's invested funds unable to play the role of reproduction, but there is also a worrying problem that may be due to During the warranty period, equipment failure requires additional maintenance costs, because the newly purchased equipment has a certain period of time for warranty. From past experience, the failure rate of CNC equipment in the early stage of use is relatively large, and the user The machine tool should be fully utilized during this period to make its weaknesses exposed as soon as possible and be resolved within the warranty period. Usually lack of production tasks, can not be idle, this is not the love of the equipment, but because of long-term use may be due to moisture and other factors to accelerate the deterioration of electronic components or damage. The user needs to periodically power on for about 1 hour each time, and use the heat generated by the machine to remove or reduce the humidity inside the machine.

3. Improve the overall quality of operators The use of CNC machine tools is more difficult than the use of ordinary machine tools, because CNC machine tools are typical mechatronic products, it involves a wide range of knowledge, that is, the operator should have the machine, electricity, liquid With a wider range of expertise, such as gas, the quality requirements imposed on operators are high. At present, a phenomenon that cannot be ignored is the increasing number of users of CNC machine tools, but the utilization rate of machine tools is not high. Of course, sometimes production tasks are not full, but there is a more crucial factor that the quality of CNC operators is not high enough. Some problems encountered, I do not know how to deal with it, especially the new purchase of machine tools, due to the quality of electronic components, and the impact of vibration and other factors in the transport, in the formal production of 3 to 6 months within the CNC system appears some failure phenomenon, often The maintenance manual is not found or may not have been encountered before, which requires the user to have a higher quality, can calmly deal with the problem, clear-headed, on-site judgment ability, of course, should also have a more solid CNC Foundation and so on. Under normal circumstances, when the new machine is purchased, the machine tool manufacturer will provide users with opportunities for technical training. Although the time is not long, they are highly targeted and users should pay attention to it. The delivered personnel should include future machine operators. The improvement of the overall quality of the operators is not a matter of time, but it must be done for a long time. It should be accumulated in the future use. There is also a worthwhile way to visit some old users of similar machine tools. They have strong practice. Experience, the most say, can request their help and allow them to perform certain training for the operator. This is the most effective way to improve the overall quality of operators in a short period of time.

4. To create a good use of the environment With the advancement of science and technology, in general, the use environment of CNC machine tools is no harsh requirements, can be placed in the same production workshop as ordinary machine tools. In spite of this, because CNC machine tools contain a large number of electronic components, they are most afraid of direct sunlight, but also afraid of moisture and dust, vibration, etc., these elements can cause corrosion of electronic components or cause short-circuit between components, causing The machine is not functioning properly. These are usually noticed when installing the machine. For users, the main concern is the protection of the surrounding environment. For example, on rainy days, we must pay attention not to bring umbrellas to the production site, change shoes, etc.

5. Follow the correct operating procedures Regardless of the machine, it has its own set of operating procedures. It is not only one of the important measures to ensure the safety of operators, but also an important measure to ensure equipment safety and product quality. The user must operate correctly according to the operating instructions. If the machine tool is used for the first time or is not used for a long time, first idle it for a few minutes, and pay attention to the sequence of starting and shutting down the machine and precautions (such as manual or Program instructions are automatically returned to the reference point. These should be of particular importance to beginners because they lack corresponding training in operations and are often prone to making mistakes in this regard.

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